Expansion joint selection: floor, wall and cover systems

An expansion joint is specified by where the movement happens, not by the look of the profile. Get the location right and the size and material follow from it. The four categories below cover the joint conditions our range addresses.

Start with the joint location

Expansion joint types by location
Joint typeWhere it is usedSizes in our rangeMaterials and colours
Floor to floorSlab-to-slab movement in a finished floor10x25, 25x25, 25x50, 25x75 mmPVC and aluminium, grey or black
Wall to floorPerimeter junction where a wall meets a floor slab10x25 mmPVC and aluminium, stainless-appearance option
Expansion coverCommercial interiors needing a trafficable cover over the gap25x25, 25x50, 25x75 mmPVC and aluminium, grey or black
Cover platesWider architectural joints finished with a surface plate50, 75, 110, 150 mmAluminium, silver

Sizing the joint

The profile has to accommodate the designed movement of the structure, so the joint width comes from the structural drawing rather than from the finish. Our floor-to-floor profiles run 10x25 mm through 25x75 mm; the first figure is the joint depth and the second the width. Cover plates address wider architectural joints and are sized by visible plate width — 50, 75, 110 and 150 mm.

Where the joint carries traffic, the cover has to be trafficable as well as flexible, which is what pushes a specification from a PVC insert towards an aluminium or stainless section.

Choosing the material

PVC and aluminium cover most floor and wall conditions and are the cost-effective default. Stainless steel is used where appearance and cleaning matter or where the joint is in a wet or chemically exposed area. Brass is a finish decision rather than a performance one, chosen where the joint line is part of an architectural detail in a lobby or retail interior.

Expansion joint variants, sizes and indicative terms
VariantColour / finishSizeIndicative priceMOQ
75mm Floor To Floor Expansion Joint25x75 mm₹2,015 per metre1000 metres
10mm Floor To Floor Expansion JointGrey10x20 mm, 3 m₹1,625 per piece100 pieces
Expansion Joints For FloorBlack and Grey25x50 mm, 3 m₹850 per metre1000 metres
10mm SS Expansion JointsSilver10 mm, 3 m₹2,340 per piece
25mm SS Expansion JointsSilver25 mm, 3 m₹1,925 per piece
35mm SS Expansion JointsSilver35 mm, 3 m₹2,400 per piece
45mm SS Expansion JointsSilver45 mm, 3 m₹2,850 per piece
Metallic Expansion JointsSilver25 mm, 1 m₹850 per metre
Brass Expansion JointsGolden10 mm₹3,000 per metre
50mm Expansion Joint CoverSilver50 mm, 2.5 m, 4 mm₹1,000 per piece1000 pieces
75mm Expansion Joint CoverSilver75 mm, 2.5 m₹1,000 per piece1000 pieces
110mm Expansion Joint CoversSilver110 mm₹1,275 per piece
150mm Aluminium Expansion Joint CoversSilver150 mm₹1,275 per piece
Aluminium Expansion Joint Plates25 mm₹510 per piece

Prices and MOQs in this table are indicative guidance carried over from the product pages. Current pricing, finish and availability are confirmed by our team on enquiry.

Where these are used

The reviewed application notes for this range cover commercial buildings, bridges, sidewalks, railway-track interfaces, ships and piping-system zones — anywhere temperature change, structural movement or seismic activity has to be accommodated within a finished joint detail. Packaging is supplied as per customer requirement and delivery is scheduled to the project.

Frequently asked questions

What is the difference between a floor-to-floor and a wall-to-floor expansion joint?

A floor-to-floor joint sits between two floor slabs and is trafficked from both sides, so the profile has to carry load across the gap. A wall-to-floor joint sits at the perimeter where a floor meets a wall and only has to accommodate movement at that junction, so the section is smaller — 10x25 mm in our range.

What size expansion joint cover do I need?

The joint width comes from the structural drawing, not the finish. High Tech India lists floor profiles from 10x25 mm to 25x75 mm and aluminium cover plates at 50, 75, 110 and 150 mm visible width. Send the designed joint width and the traffic condition and we will confirm a suitable profile.

Which material should an expansion joint cover be?

PVC and aluminium cover most floor and wall joints. Stainless steel is used in wet, chemically exposed or appearance-critical locations. Brass is chosen for architectural joint lines in lobbies and retail interiors where the finish is part of the detail.

High Tech India — Chennai. Part of the Adhere Bonds Group of Companies, with Adhere Polymer as an associated business.